CARTONPLAST PLASTIC LAYER PADS

Cartonplast plastic layer pads are the center of our unique pool system. Their hygienic safety is their outstanding feature, and they are suitable from the light plastic to the massive champagne bottle.

for all types of glass / PET / can containers
Corrugated and solid versions with various surface finish and edge sealing/ beveling options
available in 3 main thicknesses (with 2 mm, 3 mm and 3.5 mm)
complies with food grade materials international standards
made of recyclable plastic (PP) – 100 % recyclable
suitable for sweep depalletization technologies
chemically and physically- suitable to be safely used as secondary packaging

WHY USE CARTONPLAST PLASTIC LAYER PADS?

Our plastic layer pads have many advantages over cardboard/wood board (Masonite) layer pads, making them a must-have for any supply chain business. They are safe to handle, hygienically easy to clean, extremely dimensionally stable and completely environmentally friendly as well.

Furthermore, compared to cardboard/wood board (Masonite), Cartonplast plastic layer pads are naturally weatherproof and resistant to environmental influences or pests.

Hygienic design - easy to clean

Sealed edges prevent moisture penetration and the smooth surface of PP, prevents growth and survival of microorganisms. In addition, the plastic layer pads were designed for washing with industrial high-tech cleaning equipment.

Reusable, recyclable, sustainable

Our plastic layer pads are 100 % recyclable. We use only our own recycled material with appropriate certification and in accordance with all safety standards to manufacture our products. This cycle makes Cartonplast Plastic Layer Pads the perfect circular economy product.

Suitable for Automation

Rounded corners enable a perfect fit of the shrink films, avoiding damage from sharp edges. The special surface also ensures safe and efficient operation of suction cups in pick-up systems while they are suitable for sweep depalletizing technologies and securing the containers during the transport and storage. Precise dimensions supporting the use in automatic systems.

Weather resistant

Our layer pads are weather resistant and therefore meet many requirements of the industry. They also withstand outdoor temperatures and weather conditions when transporting your products. They contain UV stabilizers prevent them from sunlight damage during shipping. Even though they should not be stored outdoors, they withstand sunlight better than cardboard or wooden pallets.

Long Life & Durability

Our layer pads are extremely durable due to the design and use of high-quality materials and still meet all industry requirements after more than 10 years.

Traceable - for QA & Supply Chain Systems

Thanks to our advanced QA systems identification of each pallet of layer pads during goods in and delivery we ensure full traceability of our products required for food industry.

SPECIFICATIONS

Cartonplast offers different types of pads where you can find the specification of the main 3 as follows:

CORRUGATED 3.5 mm PLASTIC LAYER PAD

Ideal for small and medium glass bottles, jars, and other containers

for glass bottles and jars
stacked pallet load with medium-size containers up to 2.5 tons based on 3 pallet stacking
sealed edges to avoid contamination
rounded corners to allow shrink & stretch wrapping without cutting through the wrapping of sharp corners
more efficient logistic utilization due to light weight structure

SOLID 2 mm SANDWICH PLASTIC LAYER PAD

Ideal for medium to large bottles and PET containers

stronger structure allows heavier glass containers
due to heavier weight suitable to stabilize light weight PET containers
stacked pallet load with medium-size containers up to 3 tons based on 3 pallet stacking
sandwich structure with hardened outer surface for resistance to external impacts and indentations
reduced density in the center section enables lower weight and flexibility

SOLID 3 mm SANDWICH PLASTIC LAYER PAD

Ideal for large glass / plastic / steel / aluminum bottles and containers

stronger structure allows heavier glass containers
due to heavier weight suitable to stabilize light weight PET containers
stacked pallet load with large-size containers up to 3 tons based on 3 pallet stacking
sandwich structure with hardened outer surface for resistance to external impacts and indentations
reduced density in the center section enables lower weight and flexibility

CAN PADS

All our plastic layer pads are suitable for the food and beverage industry, and therefore of course also for the transport of cans. Especially for lightweight containers they provide a secure and stable transport and storage.

Currently, in Europe the industry still uses 90 % cardboard. Due to sustainability trends, disposable products will be drastically reduced in the future, and converted into sustainable reusable solutions within a closed loop. With the sheer size of the can market and its demanding dynamics combined with our great expertise in cleaning and handling layer pads, we are convinced that we are the best partner for this conversion process of the pan-European can industry.

TAILOR MADE PADS

Are you looking for a special pad for your very specific requirements? Or are you operating in a niche market? For some customers we have already implemented tailer made solutions. We love innovation: Let's talk and develop a new pad for your industry together.

PRODUCT INFORMATION

To enjoy the benefits of Plastic Layer Pads for as long as possible, there are helpful handling tips. A few simple steps are all that is needed to protect the products during use.

Handling Long Version

Handling Short Version

Are you ready for our smart solutions?

Benefit now and let us optimize your supply chain together!

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